Custom Foam Die-Cutting for Sealing, Cushioning, & More

Echo’s Domestic Foam Die-Cutting Capabilities

When it comes to cushioning, sealing, insulating, or gap-filling, foam is one of the most versatile materials used across automotive, appliance, lighting, and general industrial applications. Our in-house engineering and converting teams work closely with you to select the ideal material and design optimized parts for your specific application.

Manufacturing Capabilities

Manufacturing Processes

Lamination (adding adhesive)
Slitting
Rotary Die-Cutting
Overhead Press Die-Cutting
Packaging

Our Machines

1 - 10" Delta Drusader Converter (NEW)
1 - 30" Rotary Die-Cutter
2 - 7" Rotary Die-Cutters
1 - 10" Rotary Die-Cutter
2 - Traveling Overhead Presses
3 - Slitters
2 - Laminators

Custom Die-Cut Foam Production

Kiss-cut parts on liners for easy peel-and-stick assembly
Multi-cavity tooling for high-volume efficiency
Precision tolerances for tight sealing interfaces

Adhesive Lamination

Single or double-sided adhesive backing
Options for permanent or removable mounting
3M™, Avery Dennison®, and other premium adhesive partners

Foam Material Options

EPDM Foam
Neoprene Foam
Polyethylene Foam
Polyurethane Foam
Neoprene Foam

PVC/NBR Blends
PORON® Urethane Foam
Silicone Foam
3M™ VHB Acrylic Foam Tapes
Many More...

Applications We Serve

We help OEMs and Tier 1s solve sealing and NVH challenges across multiple industries:

Automotive – Lighting gaskets, NVH spacers
Electronics – Enclosure seals, light-blocking gaskets, EMI isolation
Appliances – Door seals, vibration dampers, insulation barriers
Lighting – Outdoor lighting gaskets

Why Echo Engineering?

Echo Engineering is more than just a converter. We're a true engineering partner focused on helping you solve design and manufacturing challenges.

Dedicated Application Engineers: Who understand your specs, tolerances, materials, adhesives, liners, tooling, and manufacturing processes.
Supply Chain & Quality Reliability: ISO-certified production and domestic sourcing options to reduce lead times and risk.
Customization Without Compromise: Whether you need a unique profile, material blend, or adhesive combo, we’ll make it work.

FAQs

What’s your lead time?
- Quote for pricing: Depending on the complexity what is being designed and quoted
- Tooling:
What foam materials can you work with? We primarily focus on closed-cell foams, but can also die-cut open-cell foams. Foam materials we work with: EPDM Foam, Neoprene Foam, Polyethylene Foam, Polyurethane Foam, Neoprene Foam, PVC/NBR Blends, PORON® Urethane Foam, Silicone Foam, and 3M™ VHB Acrylic Foam Tapes. We also have solid relationships with material suppliers, which helps ensure that we can provide you with the materials you need.
Minimum order quantities?
Can you help with prototyping?