Material Handling Industry Applications
Echo Engineering designs, manufactures, and supplies rubber, plastic, hanging, and adhesive solutions to material handling manufacturers. Material handling is a broad term, so to be more specific, the majority of Echo's products made for this industry are used by manufacturers that produce forklifts, cranes, scissor lifts, boom lifts, conveyors, elevators, and storage racks. Our products range from OEM direct components, such as clips and grommets, to MRO products used to mask off critical surfaces during pretreatment, powder coat, E-Coat, and wet paint processes.
Masking Expertise
Echo Engineering specializes in masking solutions used by the world's largest material handling OEMs, Tier 1 manufacturers, and metal coating facilities. Echo has over 50 years of experience in masking during their most common metal finishing processes, including Blasting, Powder Coating, Wet Paint, and E-Coating.
What Do Our Material Handling Customers Typically Request Masking For?
Our design engineers specialize in custom masking solutions used on frames, arms, attachments, engine components, wheels, brake calipers, and a variety of other components that need some form of masking. Below are a few examples that highlight what we do.
- Frames
- Arms
- Attachments
- Engine Components
- Bores and Bushings
- Hydraulic Tank Plates
- Trunnions
- Guards
- Chassis
- Cylinders
- Lashing Rings
- Much more
Magnetic Masking
Masking Bores
Mating Surface Masking
Problems We Solve
We engineer and manufacture solutions for the biggest names within the heavy machinery / agricultural industries. This means we've seen the countless problems that you've likely run into! If you are dealing with any of these issues below, it's time to reach out to Echo and let our team of engineers solve your headache!
- Shot Blasting Issues: You need a way of masking off areas that are being blasted. This is a common issue in this industry. If your application requires a custom solution, we will likely go with a molded natural rubber part (due to the material's mechanical property's ability to withstand blasting better). Or, if you plan to keep the part on during the coating process as well, we will either go with EPDM or Silicone due to its temperature resistance.
- Caps or Plugs Blowing Out: High temps result in a lot of pressure buildup that may be causing you issues with masking parts popping out. We've designed and developed various masking options, including our favorite cross-vent plug that releases pressure while also preventing blast and paint from covering up or entering the vent.
- Nothing to Cap Onto or Plug Into: For areas such as mating surfaces, you can either go with custom die-cut masking tapes or magnetic masking, which has become extremely popular over the past several years.
- Issues Hanging Parts: Conductive silicone is a go-to option for metal finishing processes that want to hang parts while maintaining conductivity.
- Time Constraints: Masking is typically one of the last things considered. When timing is a big deal, your main options will be custom die-cutting and one-week rapid prototyping to speed up the validation process.
Masking Bores and Bushings - Masking Sleeves
Masking bores requires a masking solution that effectively seals out e-coat and powder coat, while also offering the ability to be reused to lower costs.
Echo specializes in engineering custom masking sleeves for your specific applications by factoring in a variety of different technical elements to ensure effectiveness, including sleeve thickness, durometer, silicone shrink rate, conductivity (for the cases where you'd want to hang a part by the sleeve), temperature resistance, and a handful of other factors that will play a significant factor towards whether or not the mask will work.
Magnetic Masking for Powder Coating
Magnetic masks replace the need for adhesive tapes, they're faster to install and remove, and they mask surfaces where you can't cap or plug. The silicone absorbs a lot of the high temperature, but because magnets aren't the most heat resistant, we've designed most of our custom masking solutions to be insert versions, giving our customers the ability to replace magnets and get more usage out of the silicone masks.
Common Catalog Masking Products
Weld nuts are common in the heavy machinery world. Echo offers a variety of different plugs used to mask off weld nuts' leading and exit threads, depending on if it's for a blind hole or through hole.
OEM Direct Components - Rubber and Plastic Manufacturing
Echo Engineering also specializes in designing and manufacturing rubber and plastic OEM direct components. Our core tech expertise centers around Fastening, Connecting, NVH, and Sealing components.
Our Capabilities
- Design Engineering - In-house team of engineers that develop new designs and optimize existing ones to ensure products meet your requirements.
- Prototyping & Validation - Innovations in our prototyping and validation process are used to bring new products to life faster than ever.
- Tooling - Our engineers are experienced in choosing and optimizing tooling options for tight-tolerance requirements, both internationally and domestically.
- Manufacturing - We have over 50+ years of manufacturing experience, converting, die-cutting, and molding industrial automotive components throughout the vehicle.
Examples
There are a variety of direct rubber and plastic componets that you'll find for material handling applications. Below are a list of parts we are experienced in manufacturing for our customers' specific needs. If you're looking to develop a rubber or plastic components, be sure to reach out to us below.
Rubber Molded Parts
- Grommets
- Anti-Vibration Pads
- Gaskets and Seals
- Bellows
- Much more
Plastic Molded Parts
- Clips and Fasteners
- Brackets
- Connectors and Adaptors
- Plastic covers
- Much more
Die-Cut Parts
- Gaskets (with and without adhesive)
- Pads (with and without adhesive)
- Protective Films
- Much more