Welcome to the first installment of our new masking experiment series! In this post, we will be taking you through a common problem powder coaters deal with and an experiment we ran in an attempt to prevent the issue without the need for custom masking. So, without further ado, let's get into it!
Masking is essential for many powder coaters, e-coaters, and other metal finishers. However, using standard rolls of tape can lead to wasted time & resources, injuries, and a higher reject rate. Custom die-cut masking tape is a specialized solution that can help streamline your production process and save you money in the long run. But how much does it cost to switch to custom die-cut masking tape?
Achieving crisp, clean masking lines is not always an easy task. It takes knowledge, skill, and the best tools to get the results you're looking for. In this post, we're going to take you through both masking tape tips & tricks as well as rubber molded designs to improve your results and help prevent common coating flaws.
Due to the fear of silicone volatiles, some facilities will not even remotely consider using the material. In the automotive industry specifically, silicone is sometimes not even allowed into the paint production environments. So, what this means is they need alternative solutions. Luckily, we've received these requests many times before so in this post we will take you through the majority of the options you'll typically have.
Repetitive motion injuries. Labor shortages. Manufacturing line bottleneck. These are just a few of the many reasons why it's time to take a closer look into the ergonomics and efficiencies of your masking operations.
In this post, we are going to take you through a variety of different custom masking designs we've engineered and developed for some of the biggest brands' powder coating and e-coating lines and explain to you their purpose. What we've seen over the years is that many coaters have issues related to masking, but don't know what the solution would be. We hope you are able to go through this post and find a solution or inspiration for improving your line's output!
One aspect of this process that doesn't get much attention until the last minute is the masking process. In this post, we're going to take you through the basics and fundamentals of effectively masking for pretreatment and e-coat processes.
In this post, we're going to address the major concerns powder coaters and e-coaters have when it comes to talking to masking suppliers and what has changed recently to significantly speed up your masking validation process.
Powder coating is a high-temperature coating process that requires specialized materials and equipment. Because of this, we get a ton of questions from not only new powder coating lines but also some of the most well-known brands that have the most advanced paint lines we've ever seen. So, we've created this new list of frequently asked masking questions below to help you out. The goal here is to answer the questions you may have.
New case study on how Echo worked with a tier-1 automotive manufacturer to help transform their facility with engineered masking solutions for a large exterior injection-molded body panel that had complex paint quality requirements
