Electric-Vehicles

Automotive Materials | Thermoplastic Vulcanizate (TPV)

Automotive thermoplastics - TPV

In this post, we are going to take you through a specific thermoplastic material, commonly referred to as TPV (or thermoplastic vulcanizate), that has grown in popularity in the automotive sector and evolved over the years since its introduction in 1981.

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Compression Molded Rubber Tolerances

compression molded rubber tolerances

When it comes to meeting tight tolerances, compression molding rubber is not going to match what you see with machining a metal product.  Because of that, you need to understand why that is and what factors affect the outcome of your final molded product.

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Custom Masking Designs for Powder Coating and E-Coating

custom masking designs for powder coating and ecoating

In this post, we are going to take you through a variety of different custom masking designs we've engineered and developed for some of the biggest brands' powder coating and e-coating lines and explain to you their purpose.  What we've seen over the years is that many coaters have issues related to masking, but don't know what the solution would be.  We hope you are able to go through this post and find a solution or inspiration for improving your line's output!

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Compression Molding Rubber for the New Era of Electric Vehicles

ev rubber compression molder

"We've always done it this way" doesn't fly within this highly competitive landscape we're seeing in the elctric vehicle push. This doesn't just go for the technology used and body design. It's something that is tranforming every element of the automotive manufacturing process. In this post, we're going to take you through one of the many areas of a vehicle that needed to evolve with the shift towards an all-electric future.

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E-Coat Masking Basics

E-Coat Masking

One aspect of this process that doesn't get much attention until the last minute is the masking process. In this post, we're going to take you through the basics and fundamentals of effectively masking for pretreatment and e-coat processes.

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Basics of Rubber Compression Molding Tools

rubber compression molding basics

Compression molding is an excellent, cost-effective manufacturing method for making a variety of rubber products. But, as of right now, to get professional rubber products that meet specific requirements, visually, dimensionally, and performance-wise, then you need to understand the backbone of the molding operations... tooling.

In this post, we go over the basics of a compression molding tool for rubber components, how they're made, and what makes a tool more efficient

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Future of Electric Vehicles: Sustainable Plastics

sustainable plastics

In this post, we cover two forms of sustainable plastics that automotive manufacturers are using or should be highly considering over the course of the next few years: Plastics used on the finished vehicle and bioplastics used for shipment protection.

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Automotive Plastics: Effects of Moisture on Nylon

nylon mositure conditioning

Automotive injection molding components require a vast array of knowledge in order to make parts that hit tight tolerances and pass strict testing requirements.  The main elements that we focus on are typically the product design, material, tooling, and manufacturing.  But what can easily be overlooked is how some materials react to their environment after the part is molded.

In this post, we will specifically focus on Nylon (popular thermoplastic material used in a variety of automotive applications), moisture conditioning methods, design elements to focus on, and some of the basics of moisture conditioning in general.

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Innovating Panel Plugs for the Future of EVs

EV rubber plugs manufacturer

Over the past few years, there has been a massive rise in demand for electric vehicles. With this massive shift towards a completely new vehicle type came the necessity to innovate.  What you may not know or ever see was the need to innovate the small things. In this post, we'll take you through what we at Echo have done to help EV manufacturers completely rethink panel plugs, from material and design, all the way to rapid prototyping and testing.

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